Construction Management

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 We provide expert construction management tailored to the unique execution of modular chemical projects. While traditional stick-built approaches center heavy construction activities on-site, our modular strategy shifts the majority of building, assembly, and testing to controlled off-site fabrication facilities. This transformation allows detailed design to flow directly into high-quality module production under optimal shop conditions, with construction management overseeing seamless coordination from fabrication through transportation, site installation, and commissioning.

By running off-site module fabrication in parallel with targeted site civil and foundation work, you can achieve compressed overall project schedules, superior quality assurance, enhanced worker safety, and significant cost savings through reduced field labor and minimized operational disruptions. We address the complexities of modular execution, including coordination across geographically separated fabrication yards and sites, management of transport logistics, and integration of multiple specialist subcontractors under a unified plan.

Modular construction delivers measurable results: 30-50% overall schedule compression through parallel workflows and off-site completion, improved quality and safety from factory-controlled environments, substantial cost reductions via lower on-site labor requirements, and single-source accountability that streamlines decision-making and reduces interface risks from fabrication through startup.

Accelerate your modular chemical project with confidence through our construction management expertise. Contact us today to discover how we can deliver faster, safer, and more cost-effective execution for your next facility.

We execute the core of your modular chemical plant in state-of-the-art indoor fabrication facilities, transforming detailed engineering designs into fully assembled, pre-tested modules. In this controlled, manufacturing environment, each module, complete with structural framing, process equipment, piping, instrumentation, electrical systems, and controls, is built to the highest standards of precision and quality.

By shifting the majority of construction activities off-site, we eliminate weather-related delays, accelerate production through specialized shop tools and workforce, and deliver modules that arrive on site 80-90% complete and ready for rapid integration.

• Comprehensive Module Build-Out: Precision erection of structural steel framing, secure mounting of major equipment (e.g., reactors, columns, pumps) in compliance with ASME and international codes, full piping fabrication including insulation and heat tracing.
• Rigorous Quality Assurance and Testing: Multi-stage inspections throughout fabrication, pressure testing, surface coating, and extensive Factory Acceptance Testing (FAT).
• Disciplined Project Management: Detailed progress tracking via checklists, material traceability, seamless vendor integration, and full adherence to relevant standards.

We tackle the limitations of traditional field construction, including permitting requirements in operating chemical plants, exposure to weather, and height-related risks by leveraging controlled shop environments optimized for modular chemical projects. Partnering with us yields powerful advantages: much higher welding efficiency and assembly productivity compared to site work, significantly enhanced worker safety through ground-level operations and reduced outdoor hazards, superior quality from early issue detection and resolution, and substantial schedule certainty that drives earlier project completion and faster revenue generation.

Build your next chemical facility with unmatched quality and efficiency through expert offsite fabrication and module assembly capabilities. 

We deliver expert logistics and transportation management to ensure your high-value modules arrive on site safely, on schedule, and ready for immediate installation. Every module is purposefully sized during design to be truckable, barge-compatible, or suitable for specialized heavy-haul transport, enabling cost-effective shipping while maximizing off-site completion.

Our approach supports the full transport lifecycle,  from load-out at the fabrication facility to final positioning on foundations, aligning with site progress. We address the inherent risks of transporting large, process-intensive modules, including shifting centers of gravity, weather exposure during transit, and regulatory hurdles for large loads.

Partnering with us provides significant advantages: reduced overall project risk through specialist handling and insurance-optimized packaging, lower transportation costs via route optimization and standardized module envelopes, minimized schedule delays with contingency planning and real-time tracking, and seamless global execution that supports sourcing from best-in-class fabrication and logistics facilities.

Move your modular chemical facility forward with confidence through specialized logistics and transportation expertise. 

By maximizing off-site completion, you can minimize field activities to essential interconnects and final positioning—often achieving mechanical completion in weeks rather than the months required for traditional stick-built projects.

This efficient approach reduces site congestion, limits exposure to onsite hazards, and reduces risk for your onsite construction partner. We address the challenges of onsite execution in chemical projects, such as limited laydown space, multi-contractor coordination, harsh or remote locations, and stringent safety requirements through meticulous planning and modular-friendly design.

Partnering with us delivers clear advantages: dramatically reduced site disruption and labor requirements, especially valuable in remote or environmentally sensitive areas, faster mechanical completion and commissioning that shortens the path to first production, enhanced safety from fewer manhours and lower-risk activities, and overall project schedules that outperform conventional construction by months.

Bring your modular chemical facility online faster and with greater certainty through our expert installation management services. 

We support the critical transition from installation to full commercial operation, leveraging off-site pre-testing to deliver a smooth, predictable commissioning and startup phase. By completing as much of the verification as possible to controlled factory environments, we minimize on-site surprises and accelerate the path to stable, on-spec production.

Our approach ensures all systems are fully integrated and your operations team is confidently prepared to take ownership, realizing the full value of modular execution through faster revenue generation and long-term reliability.

• Site Acceptance and Integration Testing: Thorough Site Acceptance Testing (SAT), inter-module system checks, loop verification, and control system integration. Wet commissioning introduces process fluids in a controlled sequence, followed by performance runs to confirm throughput, product purity, and efficiency metrics.
• Operator Training: Hands-on training programs tailored to your team. Troubleshooting protocols address any transport- or installation-related issues promptly.

Partnering with us maximizes modular advantages, particularly for small-to-medium plants, remote locations, or time-critical developments: 20-50% reductions in both CapEx and OpEx, enhanced net present value through earlier production startup, built-in scalability and asset reusability, and single-point accountability often delivered under turnkey EPC contracts while enabling your team to control key costs and risks directly. 

Achieve reliable, on-spec operation faster with our expert commissioning, startup, and performance testing services.